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Plastic Lumber Manufacturers and Suppliers in the U.S.

Posted on July 23, 2024

Plastic lumber is gaining popularity as an alternative to traditional wood materials. But finding a plastic lumber manufacturer can be difficult. It’s not as common as you might think.

To make it easier for you, we’re explaining a little more about plastic lumber and highlighting a few plastic lumber suppliers near you.

(We’ve put our favorite first on the list.)

What is Plastic Lumber?

Plastic lumber is a durable, eco-friendly wood-alternative building material made primarily from high-density polyethylene (HDPE).

Because it is made of plastic, it is known for being resistant to rot, insects, and harsh weather conditions while also having properties that make it extremely flexible in design and easy to maintain.

As a result, it has started to be used in all sorts of commercial and residential projects, though most predominantly in residential decking.

Advantages Over Traditional Wood

There are a variety of benefits of plastic lumber over traditional wood, which is displayed in the chart above.)

A significant benefit of plastic lumber is its low maintenance. It doesn't require painting, staining, or sealing, and its color stays vibrant over time. 

Moreover, plastic lumber is a sustainable, eco-friendly option because it is made out of recyclable plastics that would otherwise end up in landfills as waste.

Environmental Benefits of Plastic Lumber

Producing plastic lumber from recycled HDPE dramatically lowers environmental impact. This process diverts millions of pounds of plastic waste from landfills by promoting a sustainable future. In fact, many plastic lumber suppliers ensure that their products adhere to environmental standards and certifications like LEED.

Major Plastic Lumber Manufacturers and Their Offerings

Exploring the plastic lumber manufacturers helps you identify what you are looking for most in a plastic lumber supplier. Here are a few of the major manufacturers to consider:

Fastener Systems Inc. (FSI)

Fastener Systems Inc. (FSI) offers 2 different sizes of HDPE lumber products suitable for various applications, including building door bucks frames. Their commitment to quality and customer service makes them a reliable source for high-grade plastic lumber, which can be used for almost every project. 

Tangent®

Tangent® is renowned for its high-quality poly lumber. Their approach includes developing woodgrain and custom-engineered materials that offer durability and aesthetic appeal. Tangent® products are designed to withstand extreme conditions without compromising on appearance.

Resco Plastics, Inc.

Resco Plastics, Inc. manufactures the MAXiTUF™ line, which is known for its exceptional longevity and is backed by a 50-year warranty. They focus on producing 100% recycled HDPE lumber that is highly durable and suitable for demanding applications.

BearBoard™

BearBoard™ offers a wide range of plastic lumber products that are not only durable, but also environmentally friendly. Their products are made with recycled materials and are available in various colors and sizes that are suitable for decking, fencing, and outdoor furniture.

BestPLUS

BestPLUS is dedicated to sustainability by using 98% recycled plastic in their lumber products. Their offerings are versatile and cater to landscaping, industrial, and commercial applications. BestPLUS products are known for their durability and low maintenance requirements.

Applications and Practical Uses

Plastic lumber's versatility and durability make it an ideal choice for a wide range of applications to effectively meet the needs of both residential and commercial projects.

Residential and Commercial Applications

Plastic lumber is ideal for residential decking, fencing, and outdoor furniture. Its resistance to moisture and pests makes it perfect for environments that are harsh on traditional wood. For commercial use, plastic lumber is used in boardwalks, park benches, and landscaping projects.

Industrial and Specialized Uses

In industrial settings, plastic lumber is employed in marine applications, agriculture, and playgrounds. Its resilience to harsh conditions and ability to withstand heavy loads make it a preferred choice for these demanding environments. 

Innovations and Technological Advances

The evolution of plastic lumber is marked by significant innovations and technological advancements that continue to enhance its functionality and broad appeal across various industries.

Plastic lumber manufacturers like Fastener Systems Inc. (FSI) have invested in advanced material science to improve the performance of plastic lumber. Innovations include UV stabilizers and impact modifiers that enhance the durability and aesthetic quality of the lumber, to make it a long-lasting alternative to wood.

Tips When Purchasing Plastic Lumber

Before you purchase plastic lumber, make sure to do the following two things:

  • Find suppliers that offer quality assurance and customization options. Fastener Systems, for instance, provides a wide range of HDPE lumber products with excellent customer support.
  • Look for warranties and product certifications that guarantee the longevity and performance of the lumber.

By opting for plastic lumber, individuals and industries make a sustainable choice that not only benefits the environment but also provides long-lasting, maintenance-free solutions for  different applications.

Installation Advice From A Plastic Lumber Supplier

Installing plastic lumber is straightforward with standard woodworking tools. Make note of the following:

  • It cuts, routes, planes, screws, and nails as easily as wood.
  • To ensure the best results, use stainless steel or coated screws to prevent corrosion and enhance longevity.
  • Pre-drilling is recommended to avoid splitting, especially near the ends of the boards.
  • Fastener Systems Inc. offers a variety of high-quality screws ideal for plastic lumber installation.
  • During installation, leave appropriate gaps between boards to allow for thermal expansion and contraction.
  • Cleaning is simple—wash with soap and water or use a pressure washer for more stubborn dirt.

Fastener Systems Inc. - Your Source for HDPE Lumber

Fastener Systems, Inc. (FSI) is your go-to source for high-quality HDPE lumber. Our extensive product range and commitment to customer satisfaction ensure you get the best materials for your projects. 

Contact us today to explore our selection of fasteners and plastic lumber!